News

Innovations

Komptech is presenting a number of innovations at IFAT in Munich. The high-performance shredder Terminator 5200 direct SL, Lacero 8010, and the latest generation star screen Multistar L3 will be presented as innovations.

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Terminator 5200 direct SL

The new Terminator direct SL was developed in line with the motto “Maximum flexibility with maximum efficiency.” One highlight is the brand new electric drive system that ensures “direct electric” and therefore extremely efficient power transmission to the shredding drum. The flexibility corresponds with that of a hydraulic system, as this enables stepless speed control, effectively combining the best of both worlds. This level of flexibility allows the machine to optimally adapt to a wide range of input materials, which is why this feature is also included in the name.
‘SL stands for StepLess’.

The combination of these advantages leads to maximum flexibility with the highest efficiency.Water-cooled synchronous reluctance motors are used, which together with frequency converters enable variable speed setting. The drive motors are connected with the planetary gear via a multi-plate clutch. As a result, the drive train is well protected, even in the case of overloading – such as with a drum blockage triggered by large contraries. The combination of drive motor and planetary gear ensures a high torque at the shredding drum, whereby even the most difficult materials can be easily shredded. The flexible speed setting enables optimal adjustment to the materials being processed. A further advantage is the direct mounting of the motor on one or both sides of the frame, such as with the dual drive (S versions). The design remains compact and thus simplifies the direct integration of the Terminator into a plant chain.

Thanks to the two different performance levels, the machine can be optimally adapted to the requirements. The performance levels range from 220 kW with the Terminator 5200 direct SL to 264 kW with the Terminator 6200 direct SL, which is the most powerful design. Designs F and XXF are available as a shredding unit.

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Lacero 8010

Maximum throughput capacity and robust design are the main features of the new Lacero 8010. At the core of the machine is the solid shredder rotor, combined with the 800 HP CAT® C18 motor that complies with the latest exhaust Stage V emissions standards. With this machine, almost any kind of green cuttings and wood can be shredded in the most efficient way. Performance values of 400 m3 per hour in ap-plications for treated waste wood and green cuttings with the simultaneous creation of a highly homogeneous material quality P63 F10 (Austrian standard EN ISO 17225-1) speak for themselves.

The huge feed area with active intake in the form of a sectional steel belt transports the material to the large feeder opening measuring 760 x 1,520 mm. The rotor design has 16 armored wear plates and enables use on both sides, thereby doubling the service life. It is driven by a belt drive ensuring maximum efficiency. The necessary clutch operations are performed by an easy-to-op-erate hydraulic clutch. Thanks to a two-part screen basket system, the machine can be perfectly adjusted to the desired material quality. The screen basket carrier also has an interfering material system that triggers upon contact with solid contraries, thus protecting the machine against further damage.

The high-performance discharge system with a discharge height of almost 5 m is used to transport the material away. The transport is ensured by a robust chain chassis with a 500-mm-wide running gear. Besides low bed transport, the dolly chassis is an alternative option. The machine is equipped as standard with the Komptech condition monitoring system “Connect!”. It can be enhanced to include the fully integrated measurement of volume throughput – giving you an overview of your machine at all times.

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Multistar L3

With the L3 “New Generation”, Komptech is introducing the third generation of the three-fraction star screening machine in a large format. We developed it in collabora-tion with our partner Anlagenbau Günther. The machine concept has been completely revised and all areas of the machine have been further improved to offer an ideal all-in-one package. The task remained unchanged: ‘To produce three high-quality fractions composed of a wide variety of input materials, such as compost, waste wood, and biomass, with the simultaneous ejection of contraries.’

The feed takes place by means of a generously dimensioned hopper measuring up to 7 m3. A scraper chain conveyor moves the input material evenly toward the dispensing drum. The stepped coarse screen deck ensures high throughout performance and can optionally be supple-mented by an oversize fraction wind sifter to further improve the separation result. The medium and fine fraction is then fed to the 7 m2 fine screen deck. At the end of the screen segment, there is the option to use a wind sifter for the separation of film. A speed control is built in as standard for the individual segments. The Cleanstar System provides perfect screening results with very damp material. Medium and fine fraction extraction conveyors are a further highlight. With the new design the discharge direction can be selected ex works. Leakage materials are reduced to a minimum.

The machine allows a compost windrow to be piled up directly. Other than a few exceptions, all the components are electrical-ly driven. The machine is available as a 2-axle trailer, a semitrailer, or with chain running gear. It is intuitive to operate thanks to the large 7′′ color display. Last but not least: with our Connect! condition monitoring system you have an overview at all times.

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